Over 30 years of expertise. High-precision aluminium profile (extrusion) dies for solid, hollow and port-hole profiles. Metal flow analysis with CNC, wire and sinker EDM technologies; defence and automotive industry part dies.
On this journey founded in 1996 and now led by its second generation, KALEKS A.Ş. holds over 30 years of deep-rooted experience in aluminium extrusion die design and manufacturing.
At our high-technology facility in Gebze, Kocaeli, we produce high-precision extrusion dies for solid and hollow aluminium profiles. From design to CNC machining and from wire and sinker EDM to final inspection, we carry out every production process in-house within an integrated structure. With an extensive archive of over 40,000 profiles and our digital die management system, we deliver custom, consistently high-quality solutions for every geometry.
Beyond our expertise in extrusion dies, we extend this precision manufacturing capability to the defence and automotive industries, producing qualified mechanical parts, jigs and fixtures for these strategic sectors.
Using H13/1.2344 tool steel and rigorous quality control, every die leaves our facility perfect.
Our 18-machine capacity and integrated production flow allow us to offer competitive lead times.
We extend our CNC and EDM capability to precision component manufacturing for the defence and automotive industries.
Since 1996 we have manufactured profile dies for Turkey's established aluminium extrusion companies. Our dies produce profiles for the domestic market and for export to Côte d'Ivoire, Algeria, Azerbaijan, Kazakhstan, Iraq and Tunisia.
Full die set production for solid, hollow and semi-hollow profiles. Custom solutions for every geometry.
H13 · 1.2344 · 1.2714Machining of complex geometries to ±0.01 mm precision on 6 CNC machining centres.
±0.01 mm Tolerans2 wire EDM + 3 sinker EDM. Micron-level precision in hardened steel.
5 EDM TezgahıPrecision mechanical parts, jigs and fixtures for the defence and automotive industries.
Precision Mfg.CNC and manual lathe turning across a wide diameter range.
CNC + ManuelOptimum die design using 40,000+ profile archive. Extrusion ratio and bearing length calculation.
40K+ ArşivFull-set high-precision extrusion dies for solid profiles.
SolidPort-hole dies for hollow and semi-hollow profiles.
Port-holeDies, bolsters, feeder plates, spacer rings and backers.
Full SetRepair, revision and performance improvement of existing dies.
RevisionPrecision mechanical parts for the defence and automotive industries.
PrecisionCustom jigs, work-holding fixtures and mechanical parts.
CustomThe samples below are cross-sections of profiles extruded on our customers' presses using dies designed and manufactured by KALEKS — from heat-sink fins to hollow port-hole profiles, precision mechanical parts to industrial framing systems.
All images belong to KALEKS and may not be used without permission.
Hot-work tool steels (H13)
Machining tolerance
Computer-aided profile matching & measurement
Metal flow analysis & die layout optimisation
Serving a wide production range from extrusion dies to defence and automotive components with CNC and EDM technologies.
From design to machining and final inspection, every stage of production is carried out in our own facility.
From solid profiles to complex hollow sections and precision parts for the defence and automotive industries — from design and metal flow analysis to CNC machining and final inspection, every step is carried out in-house. Explore our solution areas in detail.
Full-set dies for solid profiles.
Explore ⬢Hollow & semi-hollow profiles.
Explore ◎Round tube & pipe profiles.
Explore ≣High-fin LED heat sinks.
Explore ▣Die, bolster, backer, feeder.
Explore ✎Post-trial flow balancing.
Explore ◈Surface hardening, long life.
Explore ⚒Repair, cleaning, refurbishment.
Explore 🛡Precision parts & custom tooling.
ExploreContinuous production in extrusion die making since 1996.
Micron-level tolerance capability with CNC and EDM technology.
One of Turkey's most comprehensive digital extrusion profile archives.